Blue Bird Commercial Chassis with Propane or Electric Step Vans

Blue Bird, a prominent name in the transportation industry, is expanding its horizons beyond traditional school buses. With a keen eye on the evolving demands of commercial transportation, the company has recently unveiled its new commercial chassis options designed specifically for last-mile delivery. The introduction of these stripped chassis platforms for Class 5 and 6 step vans marks a significant step towards versatile and eco-friendly solutions in the commercial vehicle market.
At the recent ACT Expo, we had the opportunity to witness this innovative platform firsthand. Andy Moore, Blue Bird's director of commercial chassis, emphasized the company's commitment to providing flexible fuel options and customization for various applications. This adaptability is crucial as fleets navigate the complexities of modern logistics and transportation demands.
Choosing Between Propane and Electric: A Decision for Fleets
One of the standout features of Blue Bird's new offering is the choice between electric and propane power. Moore highlighted that the company is not pushing fleets toward one option over the other. Instead, it's about empowering customers to make informed decisions that best suit their operational needs.
- Electric Option: The electric version comes equipped with a robust 140 kWh battery, providing a range of approximately 130 miles per charge.
- Propane Variant: The propane option utilizes a 45-gallon tank, offering an impressive range of over 200 miles, making it ideal for longer routes.
By presenting both configurations, Blue Bird aims to cater to a diverse range of fleets. This flexibility can be particularly beneficial for companies operating in urban areas with established charging infrastructure or those on rural routes where propane remains a more viable option.
Engineered for Urban Delivery and Driver Comfort
Beyond fuel options, Blue Bird's chassis is thoughtfully designed to enhance maneuverability and safety, particularly in congested urban settings. According to Moore, the chassis boasts a remarkable 55-degree wheel cut, which significantly improves handling in tight spaces. This enhanced maneuverability can lead to several advantages, such as:
- Reducing insurance premiums due to fewer accidents.
- Minimizing the risk of collisions while navigating narrow streets.
- Facilitating easier parking in crowded areas.
Furthermore, the electric version of the chassis incorporates advanced driver-assist features. These include a hill hold function and an “electric creep” mode, which simulates the feel of traditional gasoline vehicles, making the transition to electric driving smoother for operators.
Focused on the Step Van Market
In its initial venture into the commercial vehicle market, Blue Bird has strategically chosen to concentrate on the step van segment. Moore stated, “Right now we are just focused on the step van market. That’s our entry point into the commercial vehicle segment.”
The first display model featured a Morgan Olson body, showcasing the chassis's adaptability. However, Blue Bird is keen to emphasize that its chassis can accommodate various upfitters, allowing customers the freedom to customize their vehicles according to specific needs. This flexibility ensures that businesses can tailor their step vans for different applications, enhancing overall efficiency.
Production Timeline: What to Expect in 2026
Looking ahead, production of Blue Bird’s commercial chassis is set to commence in the first quarter of 2026. The electric variant will be launched with a 140 kWh battery pack, with plans to introduce additional options as the platform matures. Moore expressed confidence in Blue Bird's extensive experience in building chassis since 1952, stating, “We’re taking that expertise into this new market.”
As we await the launch, Blue Bird is committed to refining its offerings to meet the needs of the evolving commercial landscape. This dedication to innovation positions the company as a key player in the shift toward more sustainable transportation solutions.
To gain deeper insights and see the new platform in action, be sure to check out the full episode of On The Road, which provides a comprehensive look at Blue Bird's commercial chassis innovations.
As Blue Bird continues to expand its offerings beyond buses, the introduction of these commercial chassis options showcases a significant step toward meeting the demands of a changing transportation landscape. By prioritizing flexibility, safety, and driver comfort, Blue Bird is positioning itself for success in the competitive world of commercial vehicles.




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