MAN starts series production of electric trucks with 700 orders

In a groundbreaking move towards sustainable transportation, MAN Truck & Bus has officially launched the mass production of its electric trucks. This pivotal moment marks the integration of electric and diesel truck manufacturing into a single, streamlined production line. As the demand for eco-friendly vehicles surges, MAN capitalizes on this trend, positioning itself at the forefront of the electric trucking revolution.
Production capabilities of MAN's electric trucks
At MAN's main plant, the current production capacity is impressive, reaching around 100 trucks daily, regardless of propulsion type. The manufacturing process for each truck takes approximately eight hours, showcasing the efficiency and dedication of the workforce.
Michael Kobriger, a member of the Board of Directors for Production and Logistics, emphasizes the flexibility this new approach offers, stating that “the production of electric and diesel trucks on the same line can be adjusted according to market evolution.” This innovation allows for vehicles to be manufactured in the exact order they are requested, significantly improving responsiveness to customer needs.
Such a transformation necessitates significant adaptations in both the assembly line and the supply chain logistics. For instance, conventional combustion engine vehicles are assembled first, incorporating components like axles, fuel tanks, and exhaust systems. In contrast, electric models are outfitted with dual batteries located under the cab, along with other essential electrical components, collectively referred to as the ‘Powerpack’.
Training and employee adaptation
To facilitate this transition, MAN has invested heavily in employee training. Over 5,000 staff members have been educated on high-voltage technology, ensuring they are equipped with the knowledge and skills necessary for this new manufacturing paradigm. This commitment to employee education underscores MAN's dedication to a sustainable future in transportation.
Performance and range of MAN's electric trucks
Prior to commencing full-scale production, MAN developed and delivered a preliminary batch of nearly 200 electric trucks. These vehicles have collectively traveled close to two million kilometers on European roads, demonstrating their practicality and reliability in real-world conditions. Remarkably, some trucks have achieved daily routes of up to 850 kilometers while maintaining a low average consumption of just 97 kWh per 100 kilometers.
Currently, MAN has received approximately 700 orders for its electric trucks, reflecting a growing interest in sustainable logistics solutions.
Key features of the electric truck
- Ultra-Lowliner Design: The unique Ultra-Lowliner model features a fifth-wheel height of only 950 mm and a wheelbase of 3.75 meters, enabling completely electric transport with an impressive internal cargo height of three meters.
- Applications in Automotive Logistics: The Ultra-Lowliner is already operational in Wolfsburg and Bavaria, playing a crucial role in the automotive supply chain across routes with varied profiles.
- NMC Battery Technology: The electric trucks utilize NMC batteries, available in three to six modular units, offering a total gross capacity of up to 534 kWh, allowing for easy travel of up to 500 kilometers on a single charge.
- Extended Range Option: For those needing even greater autonomy, a seventh battery can be added, extending the range to 740 kilometers without the need for intermediate recharges.
Sustainability goals and future outlook
MAN Truck & Bus has set an ambitious target of achieving CO2 neutrality by 2050. This vision aligns with the company’s strategy to electrify its fleet, as nearly 95% of MAN's emissions are attributed to the operation of its vehicles. The introduction of electric trucks is crucial for meeting the current CO2 regulations imposed by the European Union, positioning MAN as a leader in sustainable transportation solutions.
The impact of electric trucks on the environment
The shift towards electric trucks not only benefits manufacturers and logistics companies but also contributes significantly to environmental conservation. By adopting electric vehicles, companies can:
- Reduce greenhouse gas emissions associated with transportation.
- Minimize air pollution in urban areas, leading to improved public health.
- Lower operating costs over time due to reduced energy consumption and maintenance needs.
- Enhance corporate responsibility and brand reputation by committing to sustainability.
Conclusion
As MAN Truck & Bus embarks on this new journey into electric truck production, it sets a benchmark for the industry. With a clear commitment to innovation, sustainability, and responsiveness to market needs, MAN is poised to play a crucial role in shaping the future of transportation.




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